Display after the hookah charcoal is burned
Our Integrated Carbonization & Briquetting Solution is a complete, closed-loop system designed for high-yield industrial production. Whether you are processing coconut shells, wood waste, or agricultural residues, we provide a seamless transition from raw biomass to high-value charcoal products.
Instead of supplying single machines, we provide fully integrated charcoal briquetting plants that cover raw material preprocessing, briquetting, drying, carbonization, and final packaging.
This solution is widely used for the production of BBQ charcoal, shisha (hookah) charcoal, and honeycomb charcoal.
Premium Shisha/Hookah: High-density 25mm cubes with crystal-white ash.
Retail BBQ Charcoal: Pillow and oval shapes for the global supermarket trade.
Industrial Multi-hole Charcoal: High-calorie cylindrical briquettes for furnaces and catering.
Rapid-Ignition Charcoal: Specialized instant-light tablets for outdoor and shisha markets.
Each product type can be customized in shape, size, density, and output capacity.
Moisture content, particle size, and binder ratio are all adjustable according to raw material conditions.
Continuous Carbonization:
Our rotary kiln technology converts raw biomass into charcoal with a 98% carbonization rate, while recycling syngas to reduce fuel costs.
Carbonization Rate: Up to 95% – 98% (depends on raw material).
Operating Temp: 450°C – 650°C (Adjustable for different charcoal grades).
Energy Recovery: Equipped with a Syngas Purification System to recycle 100% of combustible gases.
Carbon Content: Final fixed carbon > 85%.
Crushing carbonized blocks into the ideal consistency for high-density briquettes.
Output Fineness: 200 – 300 Mesh (Adjustable by screen).
Dust Control: Integrated pulse dust collector (Emission < 20mg/m³).
Power Consumption: Optimized motor drive with Variable Frequency Control (VFD).
Precision Mixing: Automated dosing of eco-friendly binders to ensure every briquette is odorless, smokeless, and has high structural strength.
Ensuring the perfect blend of charcoal powder and eco-friendly binders.
Mixing Consistency: High-Homogeneity Dual-Shaft Mixing.
Binder Ratio: 3% – 5% (Customized based on shisha/BBQ requirements).
Moisture Control: An intelligent dosing system to maintain precise humidity for molding.
Specialized Forming: We match the right technology to your product:
Roller Press for BBQ balls.
Hydraulic Press for Shisha cubes.
Punching Press for Multi-hole industrial charcoal.
Matching the molding technology to your specific market product.
Forming Pressure: 100 – 200 Tons (Hydraulic systems for premium Shisha/Hookah cubes).
Production Capacity: Scalable from 500kg/h to 10t/h per line.
Product Density: 1.2 – 1.4 g/cm³ (Ensures long burning time & no cracking).
Automated Drying & Cooling: Multi-layer belt dryers or drying rooms reduce moisture to <5%, ensuring the product is ready for immediate retail packaging.
Removing moisture while maintaining the structural integrity of the briquettes.
Final Moisture Content: < 5% (Ideal for long-term storage and export).
Drying Efficiency: Heat-exchange design, utilizing excess heat from Step 1.
Cooling Time: Rapid cooling section for immediate automated packaging.
Factory Layout Design: We design the CAD layout based on your specific land dimensions to maximize space efficiency.
Energy-Saving Linkage: The waste heat from the carbonization furnace can be redirected to the drying section, saving up to 30% in energy costs.
Global Project Experience: Proven success in Thailand, Indonesia, and Sri Lanka, with on-site installation and technical training provided.
Quality Guarantee: Every line is tested with your specific raw material before shipment to ensure 100% performance.
Production capacity: from small-scale to industrial-level plants, Scalable capacity from 500kg/h to 10t/h.
Briquette shape & size
Automation level
Fuel type for drying and carbonization
Layout design based on factory space
Transform your biomass waste into ‘Black Gold’ today. 👉Contact our engineering team for a free consultation and a customized factory layout design.
